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Potable Water Bypass for Yarra Valley Water 

Temporary layflat system enabling uninterrupted water supply during pipeline maintenance

Power Profile

Overview:

Yarra Valley Water required a temporary bypass solution to maintain potable water supply to residents while carrying out maintenance on ageing pipelines. Crusader Hose developed the Pureline system using Aqualine™, enabling continuous service with fast and efficient deployment.

Customer:

Yarra Valley Water

Location:

Melbourne, VIC, Australia

Industry:

Industrial

Application:

Water Bypass

Yarra Valley Water

Challenge:

Yarra Valley Water manages an ageing water distribution network, with some pipelines over 100 years old requiring regular maintenance and relining.

Key challenges included:

  • Maintaining continuous potable water supply to residents
  • Supporting maintenance works across up to 2 km of pipeline
  • Avoiding disruption to households during extended works
  • Providing a safe and compliant potable water solution
  • Ensuring rapid deployment in urban environments

 

Traditional approaches risked service interruptions or required complex temporary infrastructure.

Solution:

Crusader Hose partnered with Yarra Valley Water to develop the Pureline potable bypass system, using Aqualine™ layflat hose.

The system included:

  • Layflat potable water hose deployed along the street
  • T-fittings installed at 9 m intervals, enabling connection to individual households
  • A continuous bypass line supplying water during maintenance works

 

Key advantages of the system:

  • Uninterrupted potable water supply for residents
  • Rapid installation and setup, minimising downtime
  • Compact and lightweight design, ideal for urban environments
  • Scalable solution, adaptable to different pipeline lengths
  • Easy handling, reducing labour requirements

Results:

The Pureline system delivered strong operational and customer outcomes:

  • Continuous water supply maintained for residents
  • Bypass lengths up to 2 km successfully deployed
  • Fast setup, enabling immediate commencement of maintenance works
  • Reliable performance over extended periods (weeks at a time)
  • Minimal disruption to households and local communities

 

Customer insight:

“This bypass system incorporates T fittings at 9 m intervals so that there is a point from which to feed into each household.”
— Francois Steverlynck, Managing Director, Crusader Hose

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