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Rapid Fuel Deployment System for the Australian Defence Force 

Custom layflat hose and reel system enabling mobile fuel logistics for frontline operations

Power Profile

Overview:

The Australian Defence Force required a flexible and rapidly deployable fuel transfer solution to support operations across changing locations. Crusader Hose supplied Petroline® layflat hose and custom reel systems, enabling efficient fuel transport without reliance on fixed infrastructure or fuel trucking.

Customer:

Australian Defence Force (ADF)

Location:

Australia

Industry:

Defence

Application:

Sea Pipelines/Inland Systems

Australian Defence Force (ADF)

Challenge:

Military operations require constant mobility, making permanent fuel infrastructure impractical.

Key challenges included:

  • Delivering large volumes of fuel to rapidly changing locations
  • Supporting frontline operations (helicopters, aircraft, tanks)
  • Reducing reliance on fuel transport trucks
  • Ensuring rapid deployment and retrieval in dynamic environments
  • Meeting strict defence standards and specifications

 

A solution was needed that combined mobility, speed, and reliability.

Solution:

Crusader Hose supplied a customised fuel transfer system using:

  • Petroline® layflat hose
  • Custom-designed portable reel systems

 

System features included:

  • Compact and lightweight hose, ideal for transport and deployment
  • Portable reels, each capable of holding 800 m of hose
  • Rapid deployment and retrieval, supporting operational agility
  • High durability, meeting defence-grade requirements
  • Custom engineering, tailored to exact Army specifications

 

Crusader Hose successfully met all testing requirements, outperforming international competitors and securing the supply contract.

Results:

The Petroline® system delivered strong operational advantages:

  • Rapid deployment of fuel lines in changing environments
  • Reduced reliance on fuel trucking, improving logistics efficiency
  • Enhanced mobility for frontline operations
  • Reliable performance, validated through defence trials
  • Repeat orders secured, demonstrating ongoing trust and success

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